4016 Metalwork Unit 2

The process for the base was as follows:

  1. Drill out rivets holding feet on
  2. Wire brush to remove as much rust as possible
  3. Apply rust converter and leave for 24 hours
  4. Wire brush clean
  5. Apply rust converter and leave for 24 hours. 
  6. Wire brush clean
  7. Apply metal filler, wait to dry, and then sand smooth with detail sander
  8. Sand the remainder of the paintwork
  9. Apply etching primer to all bare metal
  10. Mask the labels
  11. Apply 2 coats of satin black paint on both sides.
  12. Reattach feet with screws.
  13. Remove paint around the ground stud.

The process for the monitor frame was similar, but the colour is a pale green and, because it was gloss, I had to coat it with a satin clear coat.  I messed this up in a couple of places by applying too thickly – it’s very hard to see how much is on!  The colour match is not great, but only a small section of the frame is visible, so I didn’t get too concerned.  I removed paint at the earth point.

The transformer baseplate was similar again, but it was originally galvanised and only partially painted.  I used a zinc paint where it was previously unpainted, and then masked and used satin black for the other areas.  I removed paint around the two inside screw holes to allow for a solid ground.

Wire brush

Rust conversion

Just prior to fill

Filled, sanded, and primed

Finish coats

With transformer base

CRT frame

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